Laser Materials Processing Division

CO2 laser development for material processing and Nanoparticle synthesis

Touch HMI controlled, HVDC excited portable Helium free TEA CO2 Laser system

  • The indigenously developed system offers very foot print and weight making it very compact, portable and easily deployable.
  • The developed controller
  • Its innovatively driven application includes:
    • Glass & ceramic drilling - for ongoing laser refurbishment activities
    • Laser Induced Breakdown Spectroscopy (LIBS)- for analyzing soil fertility and other application
    • Other well-known applications of the system include: paint stripping, light detection and ranging (LIDAR), etc.
  • Technical Specification of the system is as:


S. No.

Parameters

Feature(s)/ Value(s)

1.

Laser type

Transversely Excited Atmospheric (TEA) pressure compact corona pre-ionized CO2 Laser System

2.

Pre-ionization

Corona pre-ionization

3.

Operation modes

Single Shot, Repetitive (1 to 40 Hz, in the step of 1 Hz)

4.

Operating Wavelength

10.6um

5.

Pulse energy

~1Joule

6.

Laser efficiency

~19%

7.

Operating Pressure

800mbar

8.

Type of Electrode

Ernst Profile, 1 cm discharge width, Al Material

9.

Cooling requirement

Air cooled

10.

Gas Filling Mode

Sealed-off

11.

Excitation mean

Compact & light, current controlled HVDC of 45 kV @ 38 mA

12.

Power switching element (S)

Spark gap

13.

Laser head

Encloses electrodes and ceramic corona plate

14.

Resonator

Plano concave Stable resonator plate



Figure 6: HMI controlled, HVDC excited TEA CO2 laser system
Figure 6: HMI controlled, HVDC excited TEA CO2 laser system


Development of TEA CO2 laser for various applications

High energy, high repetition rate, line tunable TEA CO2 laser  

Image1

 Specifications

Image2

Various laser lines emitted by the laser in line tunable mode

Typical applications:

  1. Laser photochemistry
  2. Laser isotope separation
  3. LIDAR
  4. Laser paint stripping
  5. Nanoparticle synthesis

Publications:

  1. Manoj Kumar et al., Optics & Laser Technology, 64, 2014, 64–71.
  2. Manoj Kumar et al., Optics & Laser Technology, 52, 2013, 57–64.

 

 

TEA CO2 laser based paint-stripping system

img1Specifications

Type of laser

Pulsed TEA CO2 laser

Pulse energy

2.0 J

Pulse repletion rate

200 Hz

Operating pressure

800 mbar

Paint stripping method

With the help of robotic arm

Paint stripping capacity

4 m2/hr ( ~ 50 micron thick paint)

 

Paint stripped samples:

img2

 Publications:  Manoj Kumar et al., Optics & Laser Technology, 46, 2013, 29–36.

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