Laser Materials Processing Division

Materials joining for in-house applications

Alumina-Alumina brazing for application in vacuum chambers of proton synchrotron

  • Conventional route adopted for alumina-alumina brazing is: multi-step Mo-Mn metallization of faying alumina surfaces followed by their brazing with BVAg-8 alloy.
  • Alternative joining approach is advanced single-step active brazing with CuSil-ABA alloy.

Table-1: Strength of brazed joints

Brazing route

Tensile strength

Flexural strength

Metallization

35 MPa

149 MPa

Active brazing

62 MPa

110 MPa

Highlights:

  • The results of in-house study has demonstrated that active brazing is the simple and cost effective alternative to conventional metallization route for producing sound, strong, heremticaly sealed (helium leak rate ≤ 2 x 10-10 mbar.lit/s) and bakeable brazed joints.
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Fig.1: Vacuum brazed alumina specimens.
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  Fig.2: Cross-sections of vacuum brazed alumina specimens, prepared through (A) metallization and (B) active brazing routes.

Publications: D. P. Yadav et al. Materials & Design, 64, 2014, 415-422.

 
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